Metal punching machine TRUMPF

Briefly about Metal In machines

Metal In has two metal punching machines – TRUMPH Raskin and CNC TRUMPF. This helps in the production of punching products with maximum size of 1250 х 2500 mm and a maximum thickness of 4 mm. They also have hydraulic presses with a maximum pressure of 1000 tonnes and eccentric presses with a maximum punch power of 160 tonnes.

The company has its own production of punching and twisting tools. TRUMP is equipped with three shaft twisting machines for steel, profiles, and pipes, and it also offers services such as welding (MIG-mAG, TIG), cleaning, and powder dyeing.

Why exactly TRUMPH?

TRUMPH's twisting machines have a high level of quality which is one of the reasons MetalIn has chosen to work with such machines. TRUMPF doesn't make any compromises with the quality of its products.

The TruPunch machines from TRUMPF achieve flexible processing of a wide range of metal details. The brand offers punching machines with excellent technical characteristics. TRUMPF offers the largest range of punching tools on the market. They offer the best solution for each punching task and detail shaping.

Besides punching these machines also offer an option for changing the shape of details made from metal sheets or threading. And one operation can be completed with just one machine.

TRUMPF company is the world’s first manufacturer that created a punching machine offering an option for processing details without a residual web. This innovative solution saves a considerable amount of material and increases the safety of the entire manufacturing process.

What is the punching machine TriPunch 3000 by TRUMPF?

One of TRUMPF’s machines is TriPunch 3000. This metal punching machine by TRUMPF is a new generation efficient machine for metal punching that offers high speed and flexibility. It offers high efficiency and optimized energy consumption.

TruPunch 3000 is a universal machine that can achieve an effective use of resources. With TruPunch 3000 we can achieve the desired results in metal punching and get high efficiency and flexibility at the same time. We also get the highest possible quality. Thanks to the machine’s innovative functions the processing of metal details guarantees excellent results.

One of the machine’s options is table equipment. It includes gentle processing of materials with the use of brushing tables. Another option is a matrix that drops downs and offers processing that includes punching and shaping without any risk of getting scratches or other types of damage.

TruPunch 3000 has also a conveyor belt for details that allows us to get the details out of the machine in a secure way.

This punching machine model offers effectiveness in terms of the energy consumption.It achieves it thanks to its electrical punching head and average energy consumption of5,6KW.

Besides, by working with this machine we can save resources as it offers processing without a residual web. This machine has an intelligent system for automation that offers us a high level of comfort during the processing operations. One of the features of this system is Sheet Master whose job is to load and deload the punching machine and it’s equipped with an integrated tools feeder.

Because this machine is equipped with an electrical punch press it can perform punching with an average energy consumption of only 5,6kW.

Tri Punch 3000 offers us a modern way of detail assortment. The small-size details that fall through the hinged flap are sorted by SortMaster Box Linear which can sort them up to fourbins.

The machine’s punching head can rotate the tool at every possible angle. This decreases the feeding time to a minimum and increases the efficiency of the processing. Thanks to the constant innovative developments done by the manufacturer, one of which is the active dropping down matrix, processing with this punching machine offers us a high quality end result. The intelligent automatization options makes the operator’s work easier and increases efficiency.

With this metal punching machine we can achieve fine processing . Because of its dropping matrix we can process metal sheets with a thickness of up to 6,4 mm and achieve high quality and precision without getting the metal details scratched.

TRUMPF offers us a wide range of high quality tools. The brand offers tools for threading or twisting certain details.

Tri Punch 3000 offers economical and reliable processing of different small details. Metal processing without a residual web offers us an economic use of resources and more safety in the performance of the different processes.

Applications and technological extras of the punching machine Tri Punch 3000

This punching machine has several applications. It offers the widest range of tools in the world. We can use it to manufacture different metal details such as planks, punching tools, rolling tools for the production of stairs.

Tools that TriPunch 3000 machine works with

The machine is used in the production of electronic components. It uses the following tools:

To process different details the machine uses the following tools:

The punching machine has also a MultiBend tool that is used for manufacturing 90 degree bends with a different length. To process such details we need a bridge tool, threading tool, drawing tool, punching tool.

We can use this machine for engraving numbers and letters. With the punching tool we can create different symbols with letters and numbers on the metal details.

Another option TriPunch 3000 machine has is Smart Punch Monitoring as well as other Smart Functions. The most important purpose of Smart Functions extra is its ability to find issues on its own and fix them partially.

Before changing the tools Smart Punch Monitoring makes a check whether an opening on the metal sheet is truly made. In this way the punching machine finds issues such as tool breaks and notifies the operator about this.

Cylinder for additional positioning

The machine uses a cylinder for additional positioning during which the cylinder holds securely into place the metal sheet for offering additional positioning.

MultiBend Extended

With the MultiBend Extended extra of TriPunch 3000 we can process different bends with just one stroke. In this way we can bend 90 degree parts with a length of 90 mm directly on the punching machine.

Threading tool

By using the TriPunch punching machine 3000 we can perform threading and avoid swarf as a by-product. Because the machine offers all round processing the energy consumption of the production is considerably reduced.

MultiTool Easy Type punching tool

We can engrave the entire alphabet, all numbers and special signs by using only one tool.

TruPunch 5000 – punching machine with innovative extras

Another high quality and innovative machine from the TRUMPF’. TruPunch 5000 raises the bar in terms of efficiency and reliability of the technological process and also the flexibility of punching. Thanks to the machine’s driving mechanisms that have no backlashes we can get axes with high levels of speed. And the high rotational speed of the C axis helps us achieve fast threading and also efficient processing of contours with a more complex shape.

Because the machine offers powerful hydraulic driving we can perform punching of 1600 revolutions per minute and2800 revolutions per minute. With the help of innovative automation systems and Smart Functions we can achieve efficiency and reliability of the technological process.

TruPunch 5000 offers a quick punching process and marking of 2800 revolutions per minute which redefines efficiency. The machine offers the highest quality of detail processing.

Tools used by this machine

Thanks to the machine’s active matrix there are no scratches during the detail processing. And with the automation process, we can achieve high efficiency. This punching machine model does everything instead of us- manipulation of the materials and tool automation.

ToolMaster Linear

With the help of ToolMaster Linear extra that has 90 tools we can achieve a quick tool change.

Withdrawing binding clips

With TruPunch 5000 we can achieve fine processing as this machine has withdrawing binding clips that offer high quality and precise processing of details.

Size 5 tools

With size 5 tools we can achieve details with a fully smooth surface and we get flexible processing of metal sheets. Besides this tool the machine uses several other tools as well.

Integrated straightening option

TruPunch 5000 offers you also the convenient option for integrated straightening that uses a special tool thanks to which we can fix imperfections during the punching process without the need of any additional processing.

Ball tool for cleaning metal burr

Thanks to this tool we can remove the burr of metal geometric details directly on the machine. In this way we can get metal details that have no burr during a shorter production time period.

Size 5 punching tools (active matrix)

Because this tool has a special structure we can achieve such size changes for the details that haven’t been possible so far. With just one stroke we can achieve detail shape changing with a diameter of 55mm and 10mm height.